This beloved classic wagon was on an epic makeover journey.
When we last saw this damaged wagon, the side panels and base had been sanded and painted. Wagon Trek Part 1: From Exhausted to Exciting It was a good start, but there was still so much to do.
Step 4: Chassis
After removing the metal framework from the wood portions, I had a heap of rusty bits needing serious TLC. I don’t have the capacity to sandblast to bare metal, which would have given me a clean slate, and my friend understood. We were looking for cosmetic gains here.
My first step was to remove as much dirt and rust from the metal portions as possible. This required major scrubbing of each piece with vinegar, soap, and water and a wire scrub brush. I also used WD-40® on the worst portions as it can be used to remove some surface rust. (Note: before sanding or scraping, always do a swab test to make sure there is no hazardous lead in paint older than 1978.)
I managed to remove most of the surface rust, but the damage had been done. All I could do was ensure the metal was as clean and smooth as possible. Then I used black Rustoleum® spray paint to bring back the color and finish. All of the Rustoelum® paints I used in this project included a built-in primer to help the paint adhere to the metal.
Step 5: Wheels
The wheels were in a sorry state. They were extremely dirty and heavily damaged by rust. As with the chassis, I scrubbed off as much rust and flaking paint as possible with a wire brush and my cleaning solutions.
I masked the rubber portions of the tires with Frog Tape®. Then I spray-painted the white rims on both sides with Rustoleum® in glossy white.
Step 6: Details
Lastly, I addressed the rusted brackets that hold the side panels in place. I gave them a good scrub and, to brighten their finish, spray-painted the visible side with Rustoleum® metallic silver paint. I didn’t paint the interior because that might prevent the snugly-fitting posts from inserting and would just rub off over time anyway.
Many bolts and screws of the wagon were severely rusted. So I also replaced this hardware. Last step: reassembly!
The wagon rides again!
This beauty was well-worth the labor of love. Hopefully, my friend will be pleased to have this cherished family item back in service for the next generation. It’s not perfect, but those blemishes demonstrate the family history of this well-loved item.
Check back next week for more from my workshop. Follow me on Instagram (@serendipitysequelsmn) and use my contact page for any Qs you have about items on my blog.